200-Liter Capacity Strategy: Cooking Soup for 500 Patients in One Go with Commercial Induction Bratt Pans
5-year Warranty | 2-year Free Exchangeable | 1-year Free Return
AT Cooker Executive Insight: Feeding 500 patients in a hospital or institution is a logistical war. The deadline is fixed, and the volume is immense. Traditional kitchens rely on a battery of stock pots, creating lifting hazards and inconsistent results. The modern strategy is consolidation. By deploying a 200 liter commercial induction bratt pan, you can produce over 500 servings of soup, stew, or curry in a single vessel. This guide analyzes the workflow, safety, and efficiency of industrial tilting skillet capacity in high-volume catering.
In institutional catering, volume is the primary challenge. If you need to serve 500 bowls of Chicken Noodle Soup by 11:30 AM, you have two choices: manage five 40-liter stock pots scattered across a range, or manage one central 200-liter machine. The multi-pot method is inefficient, dangerous, and energy-intensive.
The AT Cooker Induction Bratt Pan offers a solution. With a massive 200-liter capacity and a 30KW induction engine, it provides the hospital catering soup equipment needed to streamline production. This “One-Batch” strategy not only saves time but ensures every patient receives a meal with consistent flavor and temperature.
Commercial Kitchen Equipment -from AT Cooker
- As a brand manufacturer of the professional commercial induction cooking equipment, AT Cooker has responded to restaurants’ & hotels’ needs and research normative commercial cooking equipment using the very latest induction technology.
- These seamless, real commercial quality commercial cooking equipment provides us with the opportunity to incorporate equipment of our choice into one seamless, multipurpose cooking equipment creating an efficient, low cost, safe, green and sustainable commercial kitchen. We have standerd equipment can service many commercial kitchens.
- AT Cooker always offers professional service. From material, design, to producing, we focuse on quality, performance and reliability to ensures the best solution is delivered for each and every one of our customers. Have a commercial kitchen? We will be one of your best partners.
Work Voltage
| Single-Phase | Three-Phase |
|---|---|
| 120V, 220V | 208V/ 240V, 380V, 480V |
Global In-Stock + Fast Pickup
| US | UK | Germany | France |
|---|---|---|---|
| Italy | Spain | Belgium | Bulgaria |
1. Calculating Portion Reality: Does 200 Liters Truly Yield 500 Standard Servings?
Planning for large volume institutional cooking starts with math. A standard soup portion is between 300ml and 400ml. A 200-liter Bratt Pan has a “working capacity” of about 180 liters (leaving safety room at the rim).
180,000 ml / 350 ml (avg serving) = ~514 portions.
The AT Cooker Induction Bratt Pan is sized precisely for this metric. It allows a single chef to produce enough soup for 500 patients in one batch, eliminating the need for refills or multiple cooking cycles during service.
2. The Logistics of One-Batch Cooking: Eliminating the Bottleneck of Multiple Pot Transfers
In a traditional kitchen, cooking 200 liters requires four 50-liter stock pots. This creates a logistical nightmare: 4 burners occupied, 4 pots to stir, and 4 heavy vessels to lift and strain.
A single 200L Bratt Pan consolidates this. You sauté the mirepoix, add stock, boil, and simmer in one place. This commercial kitchen production planning advantage reduces foot traffic, spills, and the physical strain on your staff.
3. Induction vs. Gas: Comparing Time-to-Boil for 200 Liters of Cold Water
Heating 200 liters of water is an energy challenge. A standard gas boiling pan might take 60-80 minutes to reach a boil. This delay forces staff to arrive early.
⚡ 30KW Power
With 30KW of direct induction power, the AT Cooker unit can bring 200L to a boil in under 45 minutes. This speed is critical for “cook-chill” operations where rapid heating and cooling cycles determine shelf life and safety.
4. Safety Protocols: Managing the Center of Gravity When Tilting 200kg of Hot Liquid
200 liters of soup weighs over 200kg. Tilting this mass manually is dangerous. The AT Cooker Bratt Pan features a heavy-duty motorized tilt mechanism.
The worm-gear drive ensures a smooth, controlled pour. The pivot point is engineered to keep the pouring lip stationary relative to the floor trough, preventing splashing. This is a critical heavy duty induction boiling pan safety feature for protecting staff from burns.
5. Preventing “Scorched Corners”: How Induction Technology Handles Thick Cream Soups at Volume
Thick soups (chowders, cream of mushroom) burn easily. In a gas pan, the heat is concentrated in the center, scorching the bottom while the corners stay cold.
Our induction system uses a multi-coil array that covers the entire rectangular base. This ensures uniform heat distribution. The precise low-power settings allow you to hold thick liquids at 85°C without a water bath, preventing scorching even in the corners.
6. Labor Savings Analysis: How a Single Unit Replaces Four Standard Stock Pots
Managing four pots requires constant attention. Stirring, checking temperatures, and rotating stock takes a chef’s full attention.
With a 200L Bratt Pan, one chef can manage the entire production. The digital temperature control monitors the heat, and the wide surface area makes stirring ergonomic. This efficiency allows you to reallocate labor to other tasks, optimizing your commercial kitchen production planning.
5-year Warranty | 2-year Free Exchangeable | 1-year Free Return
7. Thermal Retention: Keeping 500 Servings at Safe Serving Temperatures Without Overcooking
Once the soup is done, it must be held above 60°C (140°F) for safety. Gas pilots can overheat the bottom layer.
Induction pulsing technology maintains the liquid at an exact holding temperature. The massive thermal mass of the 200L liquid, combined with the insulated chassis, means the unit draws very little power to keep the soup perfect for service.
8. The Impact of Rectangular Pan Geometry on Ladling Efficiency Compared to Round Pots
Scooping the last few liters out of a deep round stock pot is difficult and requires tipping the pot manually. A rectangular Bratt Pan is shallow and accessible.
The tilting feature allows you to pool the remaining liquid in the front corner, making it easy to ladle out every drop with zero waste. This ergonomic advantage speeds up the plating process for tray lines.
9. Ingredient Displacement: Calculating Usable Liquid Volume After Adding Solids
A “200L” pot cannot hold 200L of liquid if you add 50kg of potatoes and meat. Chefs often forget Archimedes’ principle.
The wide, open design of the AT Cooker pan allows for easy visual monitoring of volume levels. We recommend a “70/30” rule: fill liquid to 70% capacity to allow 30% displacement for solid ingredients, ensuring the pan never overflows.
10. Cleaning Turnaround: How Motorized Tilting Speeds Up the Transition to the Next Course
In a hospital, lunch is followed by dinner prep. You need to clean the unit fast. A fixed kettle requires bailing out cleaning water.
The Bratt Pan tilts to dump wash water instantly. The smooth stainless steel surface wipes clean in minutes. You can go from Cream of Mushroom to Beef Stew in under 20 minutes, maximizing the utility of the machine.
11. The Role of “Sandwich Bottom” Composite Steel in Preventing Sticking for High-Viscosity Porridges
For breakfast service (oatmeal or congee), sticking is a major issue. Our pans feature a 20mm thick composite bottom plate.
This heavy base spreads the induction energy laterally before it travels vertically. This creates a gentle, diffuse heat that cooks starchy porridges without burning the bottom layer, a critical feature for patient breakfast service.
12. Da Guo Cai Strategy: Using the Bratt Pan for Searing Meat Before Adding Water for Soup Base
Flavor comes from the Maillard reaction. Boiling meat in water creates a bland broth. A Bratt Pan allows you to use the “Da Guo Cai” (Big Pot Dish) technique.
You can use the pan as a giant griddle to brown 50kg of beef cubes or onions first. Once caramelized, you add the water to deglaze the fond and create the soup. This builds a depth of flavor impossible to achieve in a standard boiling kettle.
| Strategy | 4x Stock Pots (50L) | 1x Bratt Pan (200L) |
|---|---|---|
| Footprint | Large (4 Burners) | Compact (1 Unit) |
| Labor | High (4 Stir Points) | Low (1 Stir Point) |
| Safety | Lifting Hazard | Auto-Tilt Pouring |
| Versatility | Boil Only | Sear, Braise, Boil |
5-year Warranty | 2-year Free Exchangeable | 1-year Free Return
Final Thoughts from AT Cooker
Feeding 500 patients is a monumental task. The AT Cooker 200-Liter Commercial Induction Bratt Pan is the strategic asset that makes it manageable. By consolidating production, improving safety, and saving energy, it pays for itself in efficiency.
With stock ready for deployment in the USA, Germany, France, UK, Belgium, Italy, Spain, and Bulgaria, we can equip your facility for high-volume success. Visit our About Us page to discuss your capacity needs.
